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MACHINE# 13747
SPECIFICATIONS:
220,000 TPY (Tons Per Year) WIRE ROD MILL WITH 2 NO-TWIST FINISHING TRAINS
Age: 1980 - Operating until end of 2015. Plant is Still Fully Installed.
Features:
Roller Bearing Rougher and Intermediate Mills
No Twist Rod Blocks with finishing speed of 35 m/sec. (6888 FPM)
Stelmore Cooling
Material: Carbon Steel
Billet Size: 130 mm (5.12") x 130 mm (5.12") square x 12 m (39.3 Ft.) long
Final Product:
1. Coils: 6.0 mm (0.236") to 12 mm (0.472") wire rod, including pre-stressed
grades
Coil Weight: 400 Kg to 1000 Kg
2. Bars: 8 mm (0.315") to 32 mm (1.26") in 12 meter (39.37 Ft.) lengths
Equipment:
Pusher Type Reheat Furnace: 80 TPH
Crop & Cobble Shear
14-Stand Roughing & Intermediate Train:
DC Motors
Stand KW RPM Roll Dia. Roll Face Remarks
01 1100 800 450 1050 One motor driving two stands
02 420 1050
03 1100 800 380 1050 One motor driving two stands
04 380 1050
05 1100 800 380 1050 One motor driving two stands
06 380 1050
07 1100 800 380 1050 One motor driving two stands
08 380 1050
09 1350 800 320 800 One motor driving two stands
10 320 800
11 1600 800 320 800 One motor driving two stands
12 320 800
13 1550 800 320 800 Individually Driven
14 1100 770 320 800 Individually Driven
Two Crop/Dividing Shears between Stands 4 & 5
Two 8-Stand No Twist Blocks preceded by Loopers and Crop and Cobble Shears
Each Train driven by (2) 1100 KW DC Motors (total 2200 KW each block)
Two High Pressure Water Blocks
Two Laying Heads
Two Stelmore Type Conveyors
Two Mandrel Type Forming Tubs
Coil Compactor
Cooling bed for bars
Laboratory, fully equipped
Roll shop and machining shop for maintenance work and spare parts
Electrical supply is made through main electrical transformers for 110 KV to
6,3 KV and substation for distributing 6,3 KV inside the plant
Air supply through two worm screw compressors of 19 and 23 Nmc/min and 7 bar
Water treatment plant
MACHINE SHOP:
1.LATHE SNN 400xlS00 - l piece
Power of motor 7,5 /6,1 kw
2.LATHE SNB 400x2000 - 2 pieces
Power of motor 7,5/6,1 kw
3. 1.LATHE SNA 630x2000 - 3 pieces
Power of motor 6,2 /7,7 kw
4.LATHE SNA BOOx3000 - 2 pieces
Power of motor 6,2/7,7kw
S.LATHE SNAI000xSOOO - l piece
Power of motor 6,2/7,7 kw
6.MILL FU 36 - 2 pieces
-surface of table 360 mm x 14000 mm
-longitudinal stroke 900 mm
-vertical stroke 420 mm
-motor ;p=7,5 kw
7.MILL FU 36 - 2 pieces
-surface of table 360 mm x 14000 mm
-longitudinal stroke 900 mm
-vertical stroke 450 mm
-motor ;p=7,5 kw
B.MILLING MACHINE F.l.P.I000 - l piece
-head for milling horizontal - 2 pieces
-head for milling vertical -1 piece
-width of table 1000 mm
-maximum stroke of table 4915 mm
Power motor gearing table 5,5 kw
9. REAMING AND MILLING MACHINE A.F.D 100 - 1 piece
Diameter of axle reaming 0 100 mm
Diameter of plate 0500 mm
Surface table 1100 mm x 1300mm
Maximum load of piece 5000 kg
10.RASPING MACHINE SPING BOO - 2 pieces
-length stroke hammer 800 mm
-maximum width for rasp 750 mm
-power of motor 5,2/6,5 kw
11. MORTISING MACHINE M 320 - 1 piece
-maximum stroke for mortising 320 mm
-inclination of hammer 0 Deg. + 8 Deg.
-diameter of table 360 mm
-maximum force of splinting
12.MILLING MACHINE FOR GEAR F.D.BOO - l piece
-distance between axes minimum 90mm,max.500mm
-diameter of table 800 mm
-diameter of boring tables {Zj160,H 6 mm
-installed power 13,3 kw
13.LATHE S.C. 17 - 1 piece
-maximum diameter 1700 mm
-diameter of table 1400 mm
-installed power 6,7 kw
14.RECTIFICATION UNIVERSAL MACHINE RU 350
-diameter of stone 4007 500 mm
-maximum diameter for rectification 350 mm
-maximum weight piece 300kg
-installed power 10,02 kw
15.THERMIC TREATMENT FURNACE KS 1300/60
T max. 1350 Deg. C
Power 60kw
Surface 1,3 m2
16. THERMIC TREATMENT FURNACE KS 600/25
T max.1350 Deg. C
Power 25 kw
Surface 0,6 m2
ELECTRICAL SUPPLY:
Characteristics of equipment
l.Transformer nus -FS - 2 pieces
Power 25 MVA
Tension 110/6,3 KV
2.Transformer tension TECU 110 - 6 pieces
Tension 110 KV
.~ 3.Separator line STEP 2 M - 6 pieces
Tension 110 KV
Nominal current 1250 A
4.SWITCH 10 110 with MOP 1 - 2 pieces
Tension 110 KV
Nominal current 1600A
Power of breaking 6000MVA
5.Transformer for current CESU 110 - 6 pieces
Tension 110 KV
Current 2x150/5/5/5/ A
6.Discharger VA 100/10,2 - 6 pieces
Tension 110 KV
7.Unit CIILAS -2-10b/2500 - 2 pieces
Tension 10 KV
Current 2500 A
8.Unit CIICTR -2-10b/2500 - 1 piece
Tension 10 KV
Current 2500 A
9.Unit CIIL -2-10b/1250 - 12 pieces
Tension 10 KV
Current 1250 A
10.Unit CIIL -2-10b/2500 - 1 piece
Tension 10 KV
Current 2500 A
11.Unit CIIMD -2-10b - 2 pieces
Tension 10 KV
12. THREE-PHASE TRANSFORMER TTNSIU - 2 pieces
-power 420 KVA
-tension 6300/380 V
13.SPOOL EXTINGUISHING BSRC - 2 pieces
-power 415KVA
-tension 6300/380 V
14.THREE-PHASE TRANSFORMER TTUAL - 1 piece
-power 1000 KVA
-tension 6300 /380 V
15.THREE-PHASE TRANSFORMER TTUAL - 2 pieces
-power 1600 KVA
-tension 6300 /380 V
16.FILTERED INSTALLATION-COMPENSATION - l piece
-tension 6,3 KV
-reactive power useful 11093 KVAr
-concertina sinusoidal filtered 5,7,11,13
COOLING WATER:
Characteristics Equipment
1.COOLING CIRCUIT STANDS ROLLING MILLS
Pumps 14 -NDS - 3 PIECES
Flow 890 mc/h
Pressure 4,5 atm
Motor type p=132 KW;n=988 rot/min
2.FILTRATION CIRCUITS INDUSTRIAL WATERS
Electropumps CERNA200 = 3 pieces
-flow 350mc/h
-pressure 3,2 atm
-rnotor p=45kw n=1500 rot/rnin
3. COOLING CIRCUITS SAWS ROLLING MILL FOR PROFILES
Electropumps CERNA150 = 2 pieces
-flow 280 mc/h
-pressure 2,5 atm
-motor p=32 KV;n= 1500 rot/min
4.RECIRCULATION SOLVENT WASHING-FILTRATION
Electropumps CERNA80
Flow 50mc/h
Pressure 2 atm
Motor p=7,5 kw;n= 2880 rot/min
5.PRE-DECANTER CIRCUIT, CONTROL UNITS
Electropumps 14 NDS= 3 pieces
Flow 890 mc/h
Pressure 4,5 atm
Motor p=132 kw;n= 988 rot/min
6. WASHING CIRCUIT FOR DRAIN SCRAP FURNACE ROLLING MILL PROFILES
Electropumps CERNA200 = 2 pieces
Flow 350 mc/h
Pressure 3,2 atm
Motor p=45 kw;n= 1500 rot/min
7.COOLING CIRCUIT ROLLING MILL PROFILES FURNACE
Electropumps CERNA200= 2 pieces
Flow 350 rnc/h
Pressure 3,2 atm
Motor p=45 kw;n= 1500 rot/min
8. COOLING CIRCUIT ROLLING MILL FOR WIRE
Pumps 14 NDS= 2 pieces
Flow 890 mc/h
Pressure 4,5 atm
Motor p=132 kw;n= 988 rot/rnln
PNEUMATIC SUPPLY:
Characteristics of equipment
1.SUPERCHARGER 1 V 15/7 = 2 pieces
Maximum pressure =7 atm
Flow 15 mc/min
Motor type MSI p=100 kw;n=300 rot/ruin
2.SUPERCHARGER 2 V 30/7= 1 piece
Maximum pressure =7 atm
Flow 30 mc/min
Motor type MSI p=200 kw;n=300 rot/min
MICRO ROLLING MILL:
1.Heating furnace half-finished:
-capacity: 200kg/hour
-fuel: marsh gas
-type torch: Garet 40
2.Stand of rolling trio-frame closed with cylinders (2) 320 mm x 800 mm
3.Gearing stand
4.Electric motor 90kw
ROD STRAIGHTENING MACHINES:
No. pieces: 2
Type: Delisi with rotor and float for straighten
Range: (2) 6mm- (2) 12 mm plain reinforcing steel and ribbed steel
Straighten speed:O,5 -1,5 m/s
Productivity: 500-1500kg/hour
Lengths for cutting: 2-12 m
CONTROL OF QUALITY DEPT.-LAB
Equipment-characteristics
1. TENSILE STRENGTH TESTER - 2 pieces
-maximum load 10tf (3 areas 2 tf,5tf,l0tf)
-hydraulic actioning
-feeding 380V/50Hz
2.TENSILE STRENGTH MACHINE - 1 piece
r>: -maximum load 60tf (3 areas 12 tf,30tf,60tf)
-hydraulic actioning
-feeding 380V/50Hz
3.TRANSVERSAL PLANING MACHINE S 425C
-maximum length for plan 425 mm
-maximum stroke 425 mm
-electrical actioning 2,2 kw/380V/50Hz
4.Alternatively saw
-maximum diameter for processed 300 mm
-electrical action 380 V/50Hz
5.DRILLING MACHINE
-power of motor 1,35 KW/380v/50Hz
6. UNIVERSAL MILLING MACHINE
-power of motor 3,45 kw/380V /50Hz
7.LATHE SNA 400x2000
Power of motor 7,5 /6,1 KW/380v/50Hz
8.SPECTROMETER:
-Type FSQ
-processing of data on computer
-annexes: argon pipe/installation for cleaning argon/computer/grinding machine
** SPECIFICATIONS SUBJECT TO REVISIONS **
** SPECIFICATIONS SUBJECT TO VERIFICATION BY PURCHASER **
** PRICE QUOTED AS IS WHERE IS SUBJECT TO PRIOR SALE **
| Machinery International Corporation | Contact Us | Email Sales Department | 203.484.0400 |
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