24" (610mm) BRIGHT ANNEALING FURNACE FOR STAINLESS STEEL (13355)
FURNACES, STRIP ANNEALER24" (610mm) BRIGHT ANNEALING FURNACE FOR STAINLESS STEEL (13355)
MACHINE# 13355
1.TECHNICAL SPECIFICATIONS:
NEW ELECTRIC CONTROL SYSTEM (DC MOTORS CONTROL & PLC PANEL)
NEW ENTRY DEGREASING SYSTEM
NEW FURNACE BURNER CONTROL SYSTEM
MATERIAL : STAINLESS STEEL 300, 400
THICKNESS : 0.01" ~ 0.105" (0.254mm - 2.667mm)
COIL WIDTH :
24" (610mm) MAXIMUM, 12" (305mm) MINIMUM - 0.050" (1.27mm) THICKNESS
12" (305mm) MAXIMUM, 6" (152mm) MINIMUM - OVER 0.050" (1.27mm) THICKNESS
COIL WEIGHT : 12,000 LBS. (5443 KG) MAXIMUM
COIL DIAMETER : O.D. 60" (1524mm) MAXIMUM , I.D. 16" & 20" (406mm & 508mm)
LINE SPEED : 9 FPM MINIMUM ~ 90 FPM MAXIMUM (2.75-27.5M/MIN.)
SPLICING SPEED : 10FPM to 30 FPM (ADJUSTABLE) (3-9.1M/MIN.)
AIR SUPPLY : 80 PSI
ELECTRIC SUPPLY : 3PHASE 220V 60CYCLE
MAKER : HERR EQUIPMENT CORPORATION U.S.A.
2.LINE FLOW
3.PAYOFF REEL
COIL WEIGHT: 12,000 LB. (5443 KG) MAXIMUM
COIL DIAMETER: I.D. 16" ~ 20" (406mm - 508mm), O.D. 60" (1524mm)
COIL WIDTH: 24" MAXIMUM 6" (152mm) MINIMUM
COIL CAR LIFTER STROKE: 27-1/2" (700mm)
REEL TRAVEL TOTAL: 48" (1220mm)
DRUM: EXPANDED 20-1/2" (520mm), COLLAPSED 15" (380mm), FACE 28" (712mm),
ROTARY CYLINDER 8" BORE 6-1/4" STROKE
BACK TENSION AIR BRAKE
REEL DRIVE AC MOTOR 3PH-60HZ-220V/440V-1,800RPM
SNUBBER ROLL (HOLDDOWN ROLL): ROLL O.D. DIA. 6" (152mm) x L 13" (330mm),
AIR CYLINDER 8" (203mm) BORE 9" (228mm) STROKE
PAPER WINDER AIR SHAFT: EXPANSION TYPE
DRIVE VS MOTOR 3.7KW-AC220V/380V-4P-60HZ-1,660RPM
4.ENTRY PASS LINE ROLL (DEFLECTOR ROLL)
ROLL SHAFT: DIA. 2-15/16" x L 46-1/2"
ROLL COVER: DIA. 31-1/2" x L 30"
MATERIAL OF SLEEVE: NEOPRENE
5.ENTRY SHEAR
6.SPOT WELDER
MODEL: W-2 SCR
LINE VOLTAGE: 1 DIA. 440VAC 50/60HZ
WATER FLOW: 6L/MINIMUM
THYRISTOR SIZE: E SIZE
MAKER: CHOWEL CORPORATION
7.DEGREASING SYSTEM
SPRAY CLEANING ZONE : 185 LITER, NOZZLE x 40 PCS., SPRAY PUMP 10HP
SPRAY BRUSHING ZONE : BRUSH ROLL DIA. 174 x L 750mm x 2 SET, DRIVE MOTOR 1HP
580RPM
SPRAY SQUEEZING ZONE : SQUEEZE ROLL DIA. 89.1 x L 800mm x 2 EA.
SPRAY RINSE ZONE : NOZZLE x 32 PCS, SPRAY PUMP 3HP , CAPACITY 220 LITER
RINSE BRUSHING ZONE : BRUSH ROLL DIA. 174 x L 750mm x 2 SET, DRIVE MOTOR 1HP
580RPM
RINSE SQUEEZING ZONE : SQUEEZE ROLL DIA. 89.1 x L 800mm x 2 EA.
AIR CUTTING : RING BLOWER 6.1M3/MINIMUM 3000mmAq, NOZZLE x 22 PCS
HOT AIR DRY: TURBO BLOWER 15HP 150M3/MIN. 200mmAq, ELECTRIC HEATER 5KW x 2 EA.
VACUUM DISTILLING RECOVERY SYSTEM : DISTILLING CAPA 150 L/HR., HEATER 24KW
8.ENTRY NO.1 CPC (MANUAL)
9.ENTRY BRIDLE ROLL
2-ROLLS
ROLL SHAFT DIA. 2 15/16" x L 46 1/2", ROLL COVER DIA. 31 1/2" x L 30" NEOPRENE
DRIVE DC MOTOR 3HP 240VDC 11A 1750RPM
10.ENTRY ACCUMULATOR
MAXIMUM CARRIAGE 11'-9" (CYLINDER FULL EXTENDED)
ROLLS:
CARRIAGE ROLL x 3 EA.
SUPPORT ROLL x 4 EA.
ROLL DIA 31 1/2", 2'-6" FACE
AIR CYLINDER: ROD 12" DIA x 70-1/2" STROKE x 2 EA.
AIR SUPPLY 80 PSI
11.ENTRY No.2 CPC (AUTO)
24" STEERING ROLL DIA. 31 1/2" DIA 30" FACE
NORTH AMERICAN CENTER GUIDE REGULATOR INCLUDING:
HYDRAULIC RELAY: H-1013-07B-113
MOVING COIL: H2503-070-04
POSITIONING KNOB: H-5410-200-01
NEEDLE VALVE: H-915-20-302 3/8"
MANUAL SHUT OFF VALVE: H-915-33-300
POWER PACK: H-6017-030-13
CENTER GUIDE DETECTOR: H-3046
FEED BACK TRANSDUCER
STEERING ANGLE: +/-40o
HYDRAULIC CYLINDER
12.FURNACE
MAKER : ELECTRIC FURNACE U.S.A
TYPE : MUFFLE TUBE FURNACE
MUFFLE : INCONELL 601, OVERALL LENGTH 58'-8.1/2", DIAMETER I.D. 2'-8.1/8",
O.D.(2'-8 1/2") + (7/8" x 2) CORRUGATION TUBE
CARBON ROLLS: SHAFT 9'-3/4" OVERALL LENGTH 5.085" DIA, CARBON SLEEVE: L 2'-9"
x DIA. 4" DIA x 5 EA., MATERIAL RA330, ROLL DRIVE DC MOTOR 0.4KW 230VDC
1750RPM x 5 SET
FURNACE CHAMBER : IN DIAMETER 4'-9" x OUT DIAMETER 6'-8" x OVERALL LENGTH 55'"
BURNERS : LNG BURNER 8 EA./Zone x 5 Zone = 40 EA., LNG MAIN 8,500 C.F.H
ATMOSPHERE : NITROGEN + HYDROGEN
13.COOLING ZONE
WATER COOLING SECTION
JET COOLING SECTION: PIN COOLER x 3 SET
COOLING FAN INVERTER MOTOR 25KW 440VAC 1750RPM x 3 SET
14.CENTER CPC
24" STEERING ROLL DIA. 31 1/2" DIA 30" FACE
NORTH AMERICAN CENTER GUIDE REGULATOR INCLUDING :
HYDRAULIC RELAY : H-1013-07B-113
MOVING COIL : H2503-070-04
POSITIONING KNOB : H-5410-200-01
NEEDLE VALVE : H-915-20-302 3/8"
MANUAL SHUT OFF VALVE : H-915-33-300
POWER PACK : H-6017-030-13
CENTER GUIDE DETECTOR : H-3046
FEED BACK TRANSDUCER
STEERING ANGLE : +/-40o
HYDRAULIC CYLINDER
15.LINE SPEED BRIDLE ROLL
UPPER ROLL 31 1/2" DIA x 30" FACE
DRIVE 2HP 240VDC 1750/3000RPM, REDUCER 1/195
LOWER ROLL 31 1/2" DIA x 30" FACE
DRIVE 2HP 240VDC 1750/3000RPM, REDUCER 1/195
SNUBBER ROLL 8" DIA x 6" FACE
16.EXIT ACCUMULATOR
MAXIMUM CARRIAGE 11'-9" (CYLINDER FULL EXTENDED)
ROLLS:
CARRIAGE ROLL x 3 EA.
SUPPORT ROLL x 4 EA.
ROLL DIA 31 1/2", 2'-6" FACE
AIR CYLINDER: ROD 12" DIA x 70-1/2" STROKE x 2 EA.
AIR SUPPLY 80 PSI
17.TENSION BRIDLE ROLLS
No.1 T.B.R. 31 1/2" DIA x 30" FACE
DRIVE 3HP 240VDC 1750/3000RPM, REDUCER 195:1
No.2 T.B.R. 31 1/2" DIA x 30" FACE
DRIVE 3HP 240VDC 1750/3000RPM, REDUCER 195:1
No.3 T.B.R. 31 1/2" DIA x 30" FACE
DRIVE 2HP 240VDC 1750/3000RPM, REDUCER 195:1
SNUBBER ROLL 8" DIA x 6" FACE x 2 EA.
18.EXIT SHEAR
KNIFE 38" LENGTH, OVER LAP 1/8", CLEARANCE +/- 0.0005"
AIR CYLINDER 10" BORE 6 3/4" STROKE
19.EXIT PASS LINE ROLL (DEFLECTOR ROLL)
31 1/2" DIA x 30" FACE, ROLL COVER NEOPRENE
20.TENSION REEL
COIL WEIGHT: 12000 LBS. (5443 KG)
COIL DIA O.D.: 60", I.D. 20"
MATERIAL WIDTH: 24" MAXIMUM 6" MINIMUM
LINE SPEED: 9 TO 90 FPM
DRUM: 20" EXPANDED, 19 1/2" COLLAPSED, ROTARY CYLINDER 8" BORE 9" STROKE
REDUCER : OVERALL RATIO MOTOR TO MANDREL 118.3/1
REEL TRAVERSE CYLINDER: 6" BORE 8" STROKE FOR E.P.C. (AUTO)
REEL DRIVE DC MOTOR 40HP 240VDC 2200RPM
COIL CAR LIFT CYLINDER: 6" BORE 27 1/2" STROKE HYDRAULIC CYLINDER
COIL CAR TRAVERSE CYLINDER: 5" BORE 45" STROKE HYDRAULIC CYLINDER
21.EXIT HYDRAULIC SYSTEM
OIL TANK 60 GAL.
MOTOR 10HP 1200RPM
PUMP QGH12&QGH5 650 PSI LOW PRESSURE, 750 PSI HIGH PRESSURE
HEAT EXCHANGER IN WATER
22.ELECTRIC SYSTEM
DC MOTOR THYRISTOR PANEL (EUROTHERM 590P) x 6 SET
MAIN OPERATION PANEL (IN HMI COMPUTER AND PLC SYSTEM) x 2 SET
DEGREASING SYSTEM CONTROL PANEL x 1 SET
FURNACE TEMPERATURE CONTROL PANEL x 1 SET
23.SPARE PARTS
JET COOLER PIN TUBE: 295 x 1000 x L 1570 x 1 EA.
UNIVERSAL JOINT: DIA. 200 x L 750 x 3 EA.
HYDRAULIC CYLINDER: DIA. 50.8 x 200 STROKE x 1 EA.
ROTARY CYLINDER: DIA. 38 x L 2640 x 3 EA.
GRUNDFOS PUMP A452504P10336 x 1 EA.
EquipmentRemarks
20-HI ZR MILL (REVERSING)Running
4-HI ROLLING MILL (NON REVERSING)Stored - dismantled
BRIGHT ANNEALING LINERunning
26" SKIN PASS MILLRunning
15" SKIN PASS MILLStored - dismantled
15" SLITTER LINEStored - dismantled (no electrics)
TENSION LEVELLING LINERunning
WITH SPARE PARTS Including all drawings
** SPECIFICATIONS SUBJECT TO REVISIONS **
** SPECIFICATIONS SUBJECT TO VERIFICATION BY PURCHASER **
** PRICE QUOTED AS IS WHERE IS SUBJECT TO PRIOR SALE **