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HAZELETT CONCAST AND ROLL LINE FOR ZINC CALOTS AND ALUMINUM SLUGS (13188)   Our stock number: 13188

HAZELETT CONCAST AND ROLL LINE FOR ZINC CALOTS AND ALUMINUM SLUGS (13188)

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HAZELETT CONCAST AND ROLL LINE FOR ZINC CALOTS AND ALUMINUM SLUGS (13188)HAZELETT CONCAST AND ROLL LINE FOR ZINC CALOTS AND ALUMINUM SLUGS (13188)HAZELETT CONCAST AND ROLL LINE FOR ZINC CALOTS AND ALUMINUM SLUGS (13188)HAZELETT CONCAST AND ROLL LINE FOR ZINC CALOTS AND ALUMINUM SLUGS (13188)
HAZELETT CONCAST AND ROLL LINE FOR ZINC CALOTS AND ALUMINUM SLUGS (13188)HAZELETT CONCAST AND ROLL LINE FOR ZINC CALOTS AND ALUMINUM SLUGS (13188)HAZELETT CONCAST AND ROLL LINE FOR ZINC CALOTS AND ALUMINUM SLUGS (13188)HAZELETT CONCAST AND ROLL LINE FOR ZINC CALOTS AND ALUMINUM SLUGS (13188)


MACHINE# 13188

SPECIFICATIONS:

PURPOSE: TO MELT ZINC, CAST IT INTO STRIP, ROLL IT DOWN TO FINISH GAUGE, COIL,

AND CREATE CALOTS. ALSO MOST RECENTLY USED TO CAST ALUMINIUM STRIP OF 16MM,

19MM AND 25MM THICK.
 
APPLICATION: TO PRODUCE ZINC CALOTS AND COMPONENTS IN ZINC CHLORIDE BATTERIES,

BUT CAN BE USED FOR MANY OTHER ZINC APPLICATIONS INCLUDING CASTING ZINC SLABS

FOR ELECTROPLATING OF 250mm (10") x 300mm (12") x 25mm (1") OR CASTING

ALUMINUM STRIP/SLUGS.

THE LINE CONSIST OF:

  MELTING FURNACE:
  MANUFACTURER:      SRC ALUMINUM LTD. TURKEY
  TYPE:              STATIONARY REVERBERATORY FURNACE (NATURAL GAS), NEW 2015

  CAPACITY:          17 TONS for Aluminum, 45 TONS for zinc
  QUANTITY:          1 Recuperative supply hot air N/G Burners
  BURNERS CAPACITY:  2 x 1.500 kW/h = 3.000 kW/h, 2.580.000 kCal./h
  POWER SUPPLY:      380 VOLTS, 3 PH., 50 HZ
  * FOR PRODUCTION CAPACITY TABLES GO TO END OF THIS QUOTE.
  MELT RATE:         3.800 KG/HR. (8,380 Lb./Hr.)

CASTING MACHINE:
  MANUFACTURER:                      HAZELETT CORP. (U.S.A.)
  TYPE:                              TWIN BELT CONTINUOUS
  THICKNESS RANGE:                   9.5mm - 50mm (0.375" - 2") ZINC
                                     16MM - 25MM (0.63" - 1") ALUMINIUM
  MAXIMUM WIDTH:                     305mm (12")
  WIDTH AT START-UP:                 285mm (11.2") MAX.
  WIDTH FOR MAJORITY OF PRODUCTION:  285mm (11.2")
  BELT WIDTH:                        508mm (20")
  CASTING SPEED RANGE:               2.69/13.46m/Min. (8.8/44 FPM)
  CASTING SPEED FOR MAJORITY OF PRODUCTION: 6.78m/Min. (22 FPM)
  CASTER DRIVE MOTOR POWER:          1.36/7.46 kW
  MIN./MAX. RPM:                     400/2200 RPM
  OVERALL GEAR RATIO:                313.05:1
  MAXIMUM PRODUCTION:                10,900 KG/HR. (24,000 LB./HR.)
  CASTER COOLING WATER FLOW
   RATED AT MANIFOLD:                5680 L/Min. @ 2.46 BARS
  COOLING REQUIREMENTS:              453,000 K CAL/HR.
  APPROX. POWER EACH MAIN PUMP:      55 kW @ 1440 RPM
  TYPICAL SIZE PRODUCED:             12.7mm (1/2") THICK x 305mm (12") WIDE
 
 HOT ROLLING MILL 1:
  MANUFACTURER:                      WELLMAN ENGINEERING (U.K.) LTD.
  TYPE:                              2-HI HOT MILL
  ROLLS:                             WATER COOLED W/RECIRCULATION SYSTEM
  SCREWDOWNS:                        MOTORIZED
  TYPICAL ZINC REDUCTION:            12.7mm - 6mm (1/2" - 0.236")
  ROLL DIAMETER:                     435mm (17") MAXIMUM
  ROLL FACE LENGTH:                  425mm (16 3/4")
  MILL SPEED:                        27.5 M/Min. (90 FPM)
  ROLL LOADING CAPACITY:             300 TONS MAXIMUM
  SCREWDOWN, 2 MOTORS EACH:          6.7/8.5 KW @ 1410/2850 RPM
  MAXIMUM ROLL GAP:                  34mm (435 ROLLS) (1.34")
  SCREWDOWN ADJUSTMENT SPEED:        4.8mm/Min. (0.19 IPM) MINIMUM
                                     9.69mm/Min. (0.38 IPM) MAXIMUM
  ROLLING TEMPERATURE INCOMING:      200-250 DEG. C (391-482 DEG. F)

  MATERIAL SECTION:                  285mm (11.2") x 12.7mm (1/2") THICK
                                     TYPICAL ZINC
  MATERIAL REDUCTION:                12.7mm (1/2") x 6mm (0.236") THICK
                                     TYPICAL
  OTHER RELEVANT DATA:
   D.C. DRIVE MOTOR:                 0/100/200 KW
                                     0/800/1600 RPM
  DRIVE GEARBOX RATIO:               79.6:1 REDUCTION
 
 HOT ROLLING MILL 1 RECOILER:
  CAPACITY:                          1500 KG (3300 LBS.)
  DRIVE:                             35 kW DC VARIABLE SPEED
  SPEED RANGE:                       0-55m/Min. (0-180 FPM)
  COIL CAR
  COIL PUSHOFF:                      HYDRAULIC

HOT/COLD ROLLING MILL 2:
  MANUFACTURER:                      WELLMAN ENGINEERING (U.K.) LTD.
  TYPE:                              2-HI HOT/COLD MILL
  SCREWDOWNS:                        MOTORIZED
  MATERIAL:                          99.99% COMMERCIALLY PURE CAST ZINC
  ROLL DIAMETER:                     435mm (17")
  ROLL FACE LENGTH:                  425mm (16 3/4")
  SCREWDOWN MOTORS (2):              6.7/8.5 KW @ 1410/2850 RPM
  MAXIMUM ROLL GAP:                  34mm (435 ROLLS) (1.34")
  SCREWDOWN ADJUSTMENT SPEED:        4.8mm/Min. (0.189 IPM) MINIMUM
                                     9.69mm/Min. (0.3815 IPM) MAXIMUM
 HOT ROLLING INFO:                   
  MATERIAL TEMPERATURE INCOMING:     200-250 DEG. C (391-482 DEG. F)
  MATERIAL SECTION:                  285mm (11.2") x 6mm (0.24") TYPICAL
  MATERIAL REDUCTION:                6mm (0.24") x 3mm (0.12")

 COLD ROLLING INFO:
  MATERIAL TEMPERATURE INCOMING:     20 DEG. C (68 DEG. F)
  MATERIAL SECTION:                  285mm (11.2") x 3mm (0.12") TYPICAL
  MATERIAL REDUCTION:                3mm (0.12") x 0.45mm (0.018")
                                     (IN 4 PASSES)
  OTHER RELEVANT DATA:
   D.C. DRIVE MOTOR:                 0/500/500 KW
                                     0/850/1600 RPM
  DRIVE GEARBOX RATIO:               8.3:1 REDUCTION
  TYPICAL STRIP WIDTH:               285mm (11.2")
  TYPICAL ZINC REDUCTION (HOT):      6mm - 3mm (.240"- .120")
  TYPICAL ZINC REDUCTION (COLD):     3mm - 0.45mm (.120"- .017") IN 4 PASSES
  ROLLS:                             WATER COOLED

 PAYOFF REEL:
  MANDREL DIAMETER EXPANDED:         610mm (24")
  MANDREL DIAMETER COLLAPSED:        535mm (21")
  CARRYING CAPACITY:                 1500 KG (3300 LBS.) MAXIMUM
  COIL OUTSIDE DIAMETER:             1250mm (49") MAXIMUM
  COLD ROLLING LINE SPEED:           190 M/Min. (624 FPM)
  PAYOFF (RPM):                      49 RPM (MIN.) 1250mm (49")
                                     99 RPM (MAX.) 610mm (24")
  OTHER RELEVANT DATA:
   D.C. DRIVE MOTOR:                 0/20/20 KW
                                     0/640/1600 RPM
  GEARBOX RATIO:                     14.5:1 REDUCTION
                                     14.5 REDUCTION

 MILL EQUIPPED WITH TWO RECOILERS w/BELT WRAPPERS:
  TYPE:                              EXPANDING MANDREL
  MANDREL SIZE EXPANDED:             610mm (24")
  MANDREL SIZE COLLAPSED:            585mm (23")
  CARRYING CAPACITY MAXIMUM:         1500 KG (3307 LBS.)
  COIL OUTSIDE DIAMETER:             1250mm (49")

 HOT ROLLING:
  LINE SPEED:                        55 M/Min. (180 FPM)
  MANDREL SPEED:                     14-28 RPM
  COIL DIAMETER:                     1250mm (49") - 610mm (24")

 COLD ROLLING:
  LINE SPEED:                        250 M/Min. (820 FPM)
  MANDREL SPEED:                     64-130 RPM
  COIL DIAMETER:                     1250mm (49") - 610mm (24")

  OTHER RELEVANT DATA:
   D.C. DRIVE MOTOR:                 0/35/35 KW
                                     0/640/1600 RPM
   DRIVE GEARBOX RATIO:              52:1 HOT ROLLING
                                     11.48:1 COLD ROLLING
  COIL PUSHOFF:                      HYDRAULIC
  BELT WRAPPER
  COIL CAR
 
 FUME EXHAUST SYSTEM
 
 COIL EXTRACTION SYSTEM:
  TYPE:                              WALKING BEAM
  CAPACITY:                          21 COILS
  WEIGHT PER COIL:                   1500 KG (3300 LBS.)
  COIL O.D.:                         1250mm (49")
  COIL WIDTH:                        300mm (11.8")
 
 JIB CRANE 1:
  CAPACITY:                          2 TON
  HOIST SWIVEL:                      3000mm (118")
  MAXIMUM LIFT ABOVE FLOOR:          2900mm (114")
 
 JIB CRANE 2:
  MANUFACTURER:                      PELLOBY
  CAPACITY:                          3.2 TON
  HOIST SWIVEL:                      6400mm (251")
  MAXIMUM LIFT ABOVE FLOOR:          3200mm (126")
  ELECTRICS:                         380 VOLT
 
 HYDRAULIC UNIT:                     82 - 110 BAR PRESSURE
 
 CALOT BLANKING PRESS 1:
  MANUFACTURER:                      RHODES (U.K.) LTD.
  TYPE:                              DOUBLE SIDED, SINGLE HELICAL
  CAPACITY:                          151 TON
  STROKE:                            31.75mm (1 1/4")
  OPENING:                           BED PLATE TO RAM STROKE
                                     298mm (11 3/4")
  RAM ADJUSTMENT:                    76mm (3")
  BED AREA:                          736mm (29") x 610mm (24")
  WIDTH BETWEEN SLIDES:              889mm (35")
  STROKES PER MINUTE:                0-100

CALOT BLANKING PRESS 2:
  MANUFACTURER:                      RHODES (U.K.) LTD.
  TYPE:                              DOUBLE SIDED, SINGLE HELICAL
  CAPACITY:                          200 TON
  STROKE:                            31.75mm (1 1/4")
  OPENING:                           BED PLATE TO RAM STROKE
                                     298mm (11 3/4")
  RAM ADJUSTMENT:                    76mm (3")
  BED AREA:                          736mm (29") x 610mm (24")
  WIDTH BETWEEN SLIDES:              889mm (35")
  STROKES PER MINUTE:                0-100

 CALOT CLEANING, DRYING AND LUBRICATION UNITS

 FILTER BAG HOUSE

 COIL UPENDER:
  COIL WEIGHT:                       1500 KG. 

NEWALL CHURCHILL MODEL C ROLL GRINDING MACHINE 

IN ORDER TO MAINTAIN THE PROFILE ON THE ROLLS.
COMPRISED OF THE FOLLOWING EQUIPMENT ITEMS:

WHEEL LIFTING ATTACHMENT
HYDRAULICS OIL FEED SYSTEM
CENTER GRINDER
ELECTRICAL CONTROL PANEL AND ASSEMBLY
2 HEADSTOCKS
TAILSTOCK
ROLL BALANCE SUPPORTS x 2
GRINDING WHEEL AND ASSEMBLY
1.5 TON ELECTRICAL HOIST FOR THE ABOVE GRINDER
MINUS AND PLUS CROWN GRINDING FEATURED 

NEWALL CHURCHILL ROLL GRINDER: 
YEAR OF MANUFACTURE:               1982
MODEL / SERIAL NO.:                82 C / 20" x 72" 001
1.5 TON ELECTRICAL HOIST 
ELECTRICAL CONTROL PANELS AND ASSEMBLY

CUT-TO-LENGTH LINE:

RE-ROLLED ZINC/ALUMINUM STRIP IS UNCOILED AND CROPPED INTO PRE-DETERMINED

LENGTHS, THE FOLLOWING EQUIPMENT IS USED FOR THIS PURPOSE:

 FEED COIL MANDREL
 STRIP EDGE SLITTER
 INLET GUIDE ROLLER 
 NIP ROLLER DRIVE ASSEMBLY
 HUMP TABLE
 SHEAR ASSEMBLY / EXIT FEED ROLLER TABLE
 ELECTRICAL CONTROL CABINET

NARROW CUT-TO-LENGTH LINE:
  STRIP WIDTH:                       268mm (10.56") MAXIMUM
  STRIP THICKNESS:                   13mm (0.51mm)
  PASS SPEED:                        26m/Min. (85 FPM)

LOTS OF SPARE PARTS OF EQUIPMENT, INCLUDING THREE SETS OF ROLLS WITH CHOCKS,

BEARINGS, SLUG BLANKING TOOLS, HYDRAULIC/PNEUMATIC VALVES AND COMPONENTS,

GEARS, GASKETS, SEALS, CORES, AND OTHERS RELEVANT EQUIPMENT, ETC.

Hazelett Casting & Hot/Cold Rolling Line Actual Production Capacity:

Daily; 1 shift (8 hours)
Width:.......... 305mm
Thickness:....... 19mm
Speed:.......... 4.3mt/min.

For Aluminum strip casting: Al gravity: 2.7gr/cm3
Weight/min = 30.5cm x 1.9 cm x 430cm/min x 2.7gr/cm3 = 67.2 kg/min.
W one hour = 60min x 67.2 kg/min = 4.032kg/h.
W one day = 8h x 4.032 kg/h = 32.2 tons. (One shift, 8 hours/day)
W annual = 300 days x 32.2 tonnes/day = 9677 tons. (One shift, 8 hours/day)
W annual = 2 shifts x 9677 tons = 19.354 tons/year (For two shifts)

For Zinc  strip casting: Zn gravity: 7.14 gr/cm3
W daily = 85 tons/day (One shift, 8 hours/day)
W yearly = 25.500 tons/year (One shift, 8 hours/day, 300 days/year)
W yearly = 51.000 tons/year (For two shifts)

     **PRICE QUOTED AS IS WHERE IS SUBJECT TO PRIOR SALE**

**ALL SPECIFICATIONS ARE SUBJECT TO VERIFICATION BY PURCHASER**



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