Machinery International Corporation 20 Commerce Drive
North Branford, CT 06471 USA
Tel: +1 203-484-0400
Fax: +1 203-484-4499
sales@machyintl.com
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COPPER ROD AND TUBE PLANT (10734)   Our stock number: 10734

COPPER ROD AND TUBE PLANT (10734)

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COPPER ROD AND TUBE PLANT (10734)COPPER ROD AND TUBE PLANT (10734)COPPER ROD AND TUBE PLANT (10734)COPPER ROD AND TUBE PLANT (10734)



MACHINE # 10734


MACHINERY INTERNATIONAL CORPORATION IS PLEASED TO OFFER A MODERN PLANT

FACILITY TO MANUFACTURE UP TO 5000 METRIC TONS OF COPPER ROD PLUS

4500 METRIC TONS OF COPPER TUBE ANNUALLY USING THE UPCAST SYSTEM. THE PLANT,

WHICH WAS INSTALLED WITH MOSTLY NEW MACHINERY IN 1996, HAS THE CAPACITY TO

TRIPLE THIS PRODUCTION USING THE EXISTING DOWNSTREAM MACHINERY BY ADDING

ADDITIONAL CASTING CAPABILITY, SUCH AS TWO ADDITIONAL UPCAST UNITS.

THE MACHINERY CAN BE PURCHASED SEPARATELY FOR RELOCATION FOR THE PRICE WHICH

WILL BE SENT TO YOU IF YOU REQUEST A QUOTE. HOWEVER WE CAN ALSO SELL YOU THE

LAND AND BUILDINGS, AND YOU CAN START UP AND RUN THE PLANT ON SITE ALMOST

IMMEDIATELY. THE PLANT IS LOCATED IN AN INDUSTRIAL PARK IN MEXICO, WHERE LABOR

COSTS ARE VERY LOW. IT WAS DESIGNED TO BE DEVELOPED IN FOUR STAGES.  ONLY

STAGE 1 WAS COMPLETED. THE FOUNDATIONS HAVE BEEN POURED FOR STAGE 2. THE

ADJOINING LAND FOR STAGES 3 AND 4 ARE AVAILABLE.  THUS THE PROPERTY CAN BE

PURCHASED FOR AN ADDITIONAL PRICE FOR RAPID START-UP AND EXPANSION ON THE

EXISTING SITE.

TECHNICAL ASSISTANCE FOR INSTALLATION AND START-UP EITHER ON THE EXISTING

SITE OR AT A NEW LOCATION IS AVAILABLE FOR AN ADDITIONAL COST. A DESCRIPTION

OF THE MACHINERY FOLLOWS.

A. UPWARD CONTINUOUS CASTING UNIT

AA. PRODUCTION LINE - COPPER ROD

 MODEL #: UTY 4.5 / C8 
 YEAR: 1996
 COUNTRY OF ORIGIN: CHINA
 ACQUISITION DATE:
 - SALE AGREEMENT DATE: JUNE, 25, 1995 
 - INVOICE DATE: JULY, 08, 1996
 - EQUIPMENT ARRIVED TO MEXICO: SEPTEMBER 1996
 - 1ST INSTALLATION TECHNICIANS TEAM ARRIVED TO MEXICO: NOVEMBER, 30, 1996
 - ONE SINGLE EXTRA TECHNICIAN ARRIVED: APRIL 1, 1997
 - 2ND INSTALLATION TECHNICIANS TEAM ARRIVED: OCTOBER, 14, 1997
 - DURING 1998 UNLOADED AND LOADED TEST RUNS WERE PRACTICED
   THE END OF 1998 REAL PRODUCTION STARTED

 INSTALLATION INCLUDED THE LAY OF FOUNDATION, MACHINERY ASSEMBLY, CONNECTION

 OF ELECTRICAL POWER, UNLOADED AND LOADED TEST RUNS, AMONG OTHER DUTIES.

 BEFORE SHUTTING DOWN THE PLANT, MAINTENANCE WAS DONE TO THE UPWARD CONTINUOUS

 CASTING UNIT.

 THE INDUCTORS AND BOTH CRUCIBLES WERE ASSEMBLED WITH A LONG-LIFE REFRACTORY

 LINING MATERIAL NAMED: V - CAST - 426

 WITH THIS MATERIAL AND PROPER OPERATION THE FURNACES CAN WORK WITHOUT MAJOR

MAINTENANCE AT A TEMPERATURE OF 1500 DEG. CELSIUS  (2732 DEG. FAHRENHEIT).

COPPER MELTING INDEX IS 1084 DEG. C (1903 DEG. F)

 IF THE FURNACES ARE OPERATED WITH ALUMINUM, THE LIFE OF THE REFRACTORY

 MATERIAL CAN BE EXTENDED DUE TO THE ALUMINUM WORKING TEMP. 750 DEG. C.

 I. MAIN TECHNICAL DATA
 ANNUAL CAPACITY: 
 4,000 TONS OF OXYGEN FREE COPPER ROD, BASED ON 7,000 WORKING HOURS
 5,000 TONS OF OXYGEN FREE COPPER ROD, BASED IN 365 WORKING DAYS.
 Note: IN ADDITION THE PLANT CAN ALSO PRODUCE 4500 TONS COPPER TUBE
 DOWNSTREAM EQUIPMENT CAN PRODUCE TRIPLE THIS AMOUNT WITH THE ADDITION OF TWO

 MORE CASTERS

 DIAMETER OF ROD: 20mm
 TOTAL POWER: 360 KW

II. PRODUCT
 OXYGEN-FREE COPPER ROD UNDER CAST CONDITION WITH HIGH CONDUCTIVITY
 DIAMETER OF ROD: 20mm
 COILING WEIGHT: 1.5 ~ 2 T.
 DENSITY OF ROD: 8.9 KG/DM3
 TENSILE STRENGTH OF ROD: >= 170 N/mm2
 ELONGATION RATE: > = 35%
 CONDUCTIVITY OF ROD: 100% - 102% IACS, MEASURED UNDER ROOM TEMPERATURE
 20 DEG. C WHEN THE DIAMETER OF THE ROD IS REDUCED TO 2mm AND THE ROD
 IS IN SOFT STATE AFTER BEING ANNEALED.

 CONTENT OF OXYGEN: <= 2 PPM

 DURING UPCASTING, STROKES OR MARKS CAUSED BY INTERMITTENT MOVEMENT OR BY

 ROLLERS ARE NOT REGARDED AS DEFECTS.

III. RAW MATERIALS 
 HIGH QUALITY PURE COPPER CATHODE, WHICH CAN BE MIXED WITH CLEAN COPPER

 SCRAP IN LESS THAN 5% ~ 8% OF THE TOTAL MATERIALS.

 THE COPPER CATHODE HAS THE CHEMICAL PROPERTIES AS FOLLOWS:
 - CU + AG >= 99.97%
 - FE >= 10 PPM
 - BI <=  5 PPM
 - P  <=  3 PPM
 - S  <= 20 PPM
 - PB <=  5 PPM

 THE TOTAL AMOUNT OF THIS SIX ELEMENTS SUCH AS FE + SI + SN + NI + ZN + CO
 MUST BE LESS THAN 20 PPM.

 INCLUSIONS THAT AFFECT THE CONDUCTIVITY OF THE ROD, OR THAT CAN INCREASE

 THE CONTENT OF OXYGEN MUST BE AS MINIMAL AS POSSIBLE.

 LOSS: DURING NORMAL OPERATION, THE LOSS IS LESS THAN 5% OF THE TOTAL

 MATERIAL CHARGED.

1. COPPER ROD UPWARD CASTING MACHINE, 1 SET
 MODEL UTY - 4.5 / 8

1.1.1. 5-TON MELTING FURNACE 
 TYPE OF FURNACE: MAINS - FREQUENCY INDUCTION FURNACE
 RATED VOLUME: 1.5 TON
 TOTAL VOLUME: 2.5 TON
 RATED POWER:  200 KW
 WORKING TEMPERATURE: 1083 DEG. C ~ 1200 DEG. C
 MELTING RATE: 500 ~ 600 KG/H
 MAXIMUM SIZE OF MATERIALS: 700mm x 700mm x 25mm
 CONSUMPTION OF COOLING WATER: 8m3/H

 INCLUDING FURNACE BODY, TRESTLE, OIL CYLINDER FOR HYDRAULIC TILTING SYSTEM,

 COOLING WATER STAND, 200 KW INDUCTOR, LINING MATERIAL & HYDRAULIC OIL PUMP

1.2. 2-TON HOLDING FURNACE
 TYPE OF FURNACE: MAINS-FREQUENCY INDUCTION FURNACE
 RATED VOLUME:   3 TON
 TOTAL VOLUME: 4.2 TON
 RATED POWER: 100 KW
 WORKING TEMPERATURE: 1140 DEG. C ~ 1160 DEG. C
 CONSUMPTION OF COOLING WATER: 6m3/H

 INCLUDING FURNACE BODY, TRESTLE, OIL CYLINDER FOR HYDRAULIC TILTING,

 LAUNDER, STAND FOR COOLING WATER, 100 KW INDUCTOR, LINING MATERIALS.

 THE HOLDING FURNACE CAN MOVE 2.5m ALONG THE GUIDE RAIL UNDER MANUAL

 CONTROL IN ORDER TO TILT LINING MATERIALS.

- FURNACES BY XDR
  XI'AN HEAVY ELECTRIC FURNACE WORKS - 1996
- INDUCTORS BY XI'AN HEAVY ELECTRIC FURNACE WORKS

1.3. 8-HEAD CONTINUOUS UPWARD MACHINE, 1 SET (OUTOKUMPU STYLE)
 NUMBER OF UPCASTING STRANDS: 8
 DIAMETER OF ROD: 20mm
 UPCASTING SPEED: 800mm/MIN., STEPLESS AND ADJUSTABLE
 UPCASTING PITCH: 3 ~ 6 TIMES, ADJUSTABLE 
 LIQUID LEVEL TRACKING MOTOR: 1.1 KW, AC
 CONSUMPTION OF COOLING WATER: 14.4m3/H
 INCLUDING EIGHT CRYSTALLIZERS (LOWER SECTION), EIGHT DOUBLE-COOLER (UPPER

 SECTION), ONE UPCASTING HAUL - OFF MECHANISM, ONE LIQUID LEVEL TRACKING

 MECHANISM, ONE OPERATION PLATFORM (TRESTLE TO UPCASTING)

1.4. TWIN-HEAD TAKE-UP COILER
 ROD COILING SIZE: 1500mm OD X 600mm ID X 1000mm W
 WEIGHT OF COIL: 1.5 ~ 2 METRIC TONS
 POWER OF HAUL - OFF MOTOR: 1.1 KW

INCLUDING:
 TWO TAKE-UP CONTROL STANDS
 FOUR TWIN-HEAD TAKE-UP HAUL-OFF UNITS
 EIGHT TAKE-UP TROLLEYS
 
1.5. COOLING WATER TESTER
 CONSISTING ROTOR FLOW-METER, INLET AND OUTLET PIPES CONNECTED WITH

 CRYSTALLIZER, AND 1 TEST-BED FOR CRYSTALLIZER.

1.6. ELECTRICAL CONTROL
 COMPOSED OF ELECTRICAL CABINET, VOLTAGE REGULATOR AND OPERATION DESK.
 OPERATION DESK FOR UPCASTING, CONTROL CABINET FOR STEP MOTOR.

1.7. CO GAS GENERATOR
 AMOUNT OF GAS: 4m3/H
 USED TO GENERATE CO GAS FOR PROTECTION OF THE LAUNDER CONNECTING THE

 MELTING FURNACE AND THE HOLDING FURNACE.
 INCLUDES A BLOWER

2. OPERATION DATA

2.1. PRODUCTION CAPACITY
 A THREE-SHIFT WORKING SYSTEM IS REQUIRED IN THE LIGHT OF PARTICULAR WORKING

 CONDITIONS AND ECONOMICAL FEATURES.
 - OUTPUT: 5,000 T
 - No. OF RODS: 8 
 - DIAMETER OF THE ROD: 20mm
 - OPERATION TIME:
   52 WEEKS, 8736 HOURS IN A YEAR
   SEVEN DAYS A WEEK, 168 HOURS
   THREE SHIFTS A DAY, 24 HOURS

 OPERATION TIME DOES NOT INCLUDE THE TIME SPENT ON REPLACING GRAPHITE DIES

 OR CRYSTALLIZERS AS NORMAL MAINTENANCE.

2.2. POWER SUPPLY
 BY PRODUCING EACH ONE-TON OF ROD, THE UPCASTING MACHINE CONSUMES ELECTRICITY

 AT 380 KWH/T APPROXIMATELY.

 THE AUXILIARY MACHINES, NOT INCLUDING THE FURNACES, CONSUME 85 KW
 MINIMUM INPUT POWER OF THE STAND-BY POWER SUPPLY: 150 KW

 THE ABOVE DATA WAS MEASURED WHEN THE MELTING FURNACE IS AT ITS BEST WORKING

 STATE WITH MAXIMUM POWER. IF THE FURNACES ARE WORKING AT A LOWER RATE, THE

 CONSUMPTION OF ELECTRICITY CAN BE HIGHER BY EACH UNIT OUTPUT. DURING NORMAL

 OPERATION, IF POWER SUPPLY STOPS FOR A LONG TIME, THE MELTED COPPER IN THE

 FURNACE WILL FREEZE AND WILL DAMAGE. THEREFORE, THERE IS A DIESEL POWER

 GENERATOR IN THE PLANT, WHICH STARTS AUTOMATICALLY OR MANUALLY.

2.3. COOLING WATER SUPPLY

2.3.1. NORMAL OPERATION
 WHEN COPPER ROD IS BEING CAST, THE COOLING WATER MUST BE SUPPLIED TO THE

 INDUCTOR OF THE FURNACE AND THE CRYSTALLIZERS OF THE UPCASTING MACHINE.
 IT IS VERY IMPORTANT TO ACHIEVE A SATISFACTORILY COOLING RESULT.

CONSUMPTION OF COOLING WATER:
 - INDUCTORS OF FURNACES: 14m3/H
 - CRYSTALLIZER OF UPCASTING MECHANISM: 14.4m3/H
 - PRESSURE OF COOLING WATER: 0.3 ~ 0.6 MPA
 - MAXIMUM INLET WATER TEMPERATURE:  32 DEG. C
 - MAXIMUM RETURN WATER TEMPERATURE: 55 DEG. C

2.3.2. WATER REQUIREMENTS:
 - MAXIMUM CONTENT OF PARTICLES: 10mg/L
 - PH VALUE: 7 ~ 9
 - HARDNESS: 3 ~ 5 DH
 - MAXIMUM THICKNESS OF CL ION: 10mg/L
 - MAXIMUM THICKNESS OF S ION:  50mg/L
 - MAXIMUM THICKNESS OF FREE CL: 3mg/L
 - MAXIMUM CONDUCTIVITY (COOLING WATER FOR INDUCTOR) 300m SIEMENS/CM

2.3.3. EMERGENCY WATER SUPPLY
 AS INSUFFICIENT COOLING WATER WILL CAUSE DAMAGE TO THE EQUIPMENT, TO

 GUARANTEE THAT THE COOLING WATER SYSTEM WILL NOT PAUSE FOR OVER 60 SECONDS,

 AN EMERGENCY WATER TANK IS INSTALLED FOR INCASE OF A BREAKDOWN. THE EMERGENCY

 WATER TANK IS ENOUGH TO OPERATE THE UP-WARD CONTINUOUS CASTING UNIT. THE

 SYSTEM WORKS WITH GRAVITY.

 EMERGENCY TANK CAPACITY: 12,300 LITERS-12m3

 CONSUMPTION IN CASE OF EMERGENCY:
 - MINIMUM CONSUMPTION BY INDUCTORS OF FURNACE: 5m3/H
 - MINIMUM CONSUMPTION BY CRYSTALLIZER: 3m3/H
 - PRESSURE FOR WATER: OVER 200KPA

 AN ADDITIONAL AIR-COOLING SYSTEM WAS ADDED TO EACH INDUCTOR, TO MINIMIZE

 POTENTIAL TROUBLES DURING NORMAL OPERATION

2.3.4. SPARE PARTS IN STOCK
 GRAPHITE DIES FOR ROD PRODUCTION, CRYSTALLIZERS, QUICK JOINTS,

 THERMOCOUPLES, INDUCTORS, COPPER RINGS FOR INDUCTORS, LINING MATERIALS,

 GRAPHITE FLAKES, GRAPHITE LAUNDER, ALUMINA SILICATE PROTECTION SLEEVES,

 CARBOFAX PROTECTION COLLAR, AMONG OTHERS.

AB. PRODUCTION UP-CAST LINE FOR COPPER TUBE

1. MAIN TECHNICAL DATA
 SIZE OF FINAL PRODUCT: 12mm (1/2"), 19mm (3/4"), AND OTHERS SIZES
 WALL THICKNESS: ACCORDING TO FINAL PRODUCT
 LENGTH OF PRODUCT: AS DESIRED
 STATE OF PRODUCT: COLD ROLLED HARD COPPER TUBE

2. MAIN EQUIPMENT

2.1. MODIFIED UPWARD CONTINUOUS CASTING MACHINE TYPE UTY 4.5/8C, 1 SET
 SIZE OF COPPER SHELL TUBE: 40mm x 4mm
 NUMBER OF CASTING HEADS: 6
 UPCAST SPEED: 300mm ~ 400mm/MIN.
 UPCAST PITCH: 4mm ~ 6mm/TIME
 COMPOSED OF SIX CRYSTALLIZERS 

2.2. STRAIGHTENING MACHINE, 6 SETS
 DIAMETER OF TUBE: 40mm
 POWER OF HAUL-OFF MOTOR: 3/4 HP, AC
 HAUL-OFF SPEED: 2800mm/MIN 
 COMPOSED OF 10 STRAIGHTENING ROLLERS, PLUS 4 HAUL-OFF ROLLERS.
 EACH STRAIGHTENING MACHINE WITH A CUTTER.

2.3. SPARE PARTS
 GRAPHITE DICES AND PROTECTIVE SLEEVES FOR MORE THAN ONE YEAR PRODUCTION.

B. DESCRIPTION OF DOWNSTREAM EQUIPMENT FOR DRAWING TUBE

FOR THE REDUCTION OR DRAWING PROCESS OF PIPE, THERE IS DIFFERENT EQUIPMENT

1. COLD TUBE ROLLING MILL MACHINE TYPE LG-30X2-H
 TUBE BLANK SIZE DIA.: 40mm x 4mm (1.575" x .157")
 TUBE BLANK LENGTH: 1.5mm - 6mm (5 - 19.5 FT.)
 DIA. OF ROLLED BLANK: 0.5mm
 ROLLED TUBE LENGTH: 6m - 7m
 MAXIMUM ROLLING FORCE: 2 x 20 T
 TRAVEL OF ROLLING STAND: 505mm
 NUMBER OF DOUBLE-TRAVEL STAND: < 120 TIMES (MIN)
 BLANK INFEED: 2, 3, 4, 5mm/TIME
 BLANK ROTATING ANGLE: 64-DEGREE/TIME
 NUMBER OF TUBES AT ONE ROLLING: 2
 DIA. OF ROLLER: DIA. 235mm MIN.
 MAIN MOTOR POWER: 40 KW, DC
 SUPPLY RANGE:
 MAIN TRANSMISSION SYSTEM/ROLLING STAND AND BASE/FEEDING SYSTEM/CORE-CLAMPING

 DEVICE/INTERMEDIATE LATHE/TUBE KNOCKOUT DEVICE/CHARGING PLATFORM/ELECTRICAL

 CONTROL SYSTEM.

2. FOUR (4) 5 TON CHAIN-TYPE PULLING DEVICES A.K.A. STRAIGHT DRAW BENCHES

 WITH MAIN REDUCTION BOX & STAND AND PULLING TROLLEY.
 COUNTRY OF ORIGIN: CHINA
 YEAR: 1998 
 5 TON PULLING FORCE
 EACH ONE OF THESE FOUR 5-TON STRAIGHT DRAWING BENCHES HAS A MOTOR WITH

 THE FOLLOWING CHARACTERISTICS:
 
 BRAND: JIANGSU BEIDE ELECTRICAL MACHINERY & EQUIPMENT GROUP LTD.
 THREE-PHASE A SYNCHRONOUS MOTOR
 TYPE: Y200L2-6
 OUTPUT: 22 KW
 VOLTAGE: 440 V
 CURRENT: 38.5 A
 NOISE: 78 DB (A)
 SPEED: 1164 R/MIN.
 60 HZ
 WEIGHT: 250 KILOGRAMS

3. FIVE (5) 3 TON CHAIN-TYPE PULLING DEVICES (STRAIGHT DRAW BENCHES)

 WITH MAIN REDUCTION BOX & STAND AND PULLING TROLLEY.
 COUNTRY OF ORIGIN: CHINA
 YEAR: 1998
 3 TON PULLING FORCE

 THE FIRST THREE (3) 3 TON STRAIGHT DRAWING BENCHES HAVE A MOTOR WITH

 THE FOLLOWING CHARACTERISTICS:

 BRAND: JIANGSU BEIDE ELECTRICAL MACHINERY & EQUIPMENT GROUP LTD.
 THREE-PHASE A SYNCHRONOUS MOTOR
 TYPE: Y180L-6
 OUTPUT: 15 KW
 VOLTAGE: 440 V
 CURRENT: 27.2 A
 NOISE: 78 DB (A)
 SPEED: 1164 R/MIN
 WEIGHT: 188 KG
 60 HZ

 THE 4TH 3 TON STRAIGHT DRAWING BENCH HAS A MOTOR WITH THE FOLLOWING

 CHARACTERISTICS:

 TYPE: Y180M-4
 18.5 KW
 440 V
 31 A
 CONNECTION:
 60 HZ
 1760 RPM
 WEIGHT: 180 KG

 THE 5TH 3 TON STRAIGHT DRAWING BENCH HAS A MOTOR WITH THE FOLLOWING

 CHARACTERISTICS:

 THREE PHASE INDUCTION MOTOR
 TYPE: Y200L-4
 30 KW
 440 V
 49.1 A
 CONNECTION:
 1760 RPM
 WEIGHT: 255 KG

C. DESCRIPTION OF DOWNSTREAM EQUIPMENT FOR DRAWING ROD

1. "Y" TYPE COPPER ROD ROLLING MACHINE (PROPERZI STYLE)
 BRAND: DONG-FANG ELECTRICAL MACHINE WORKS
 CHINA NATIONAL MACHINERY & EQUIPMENT IMPORT & EXPORT CORPORATION

 ANNUAL OUTPUT CAPACITY 8,000 TONS (CONSIDERING 7,000 HOURS)
 THE "Y" TYPE ROD ROLLING MACHINE IT IS COMPOSED OF:
 A) PAY-OFF STAND
 B) 12 - STAND CONTINUOUS ROLLING MACHINE
 C) TAKE-UP COILER
 D) COOLING AND LUBRICANT SYSTEM
 E) ELECTRIC CONTROL DESK

 PAY-OFF STAND: 1 SET
 PAY-OFF MODE: ROTARY DRIVEN PAY-OFF
 MAXIMUM SIZE OF COIL: 1500mm x 600mm x 1000mm
 INCLUDING BASE AND ROTARY STAND.
 
 12-STAND CONTINUOUS ROLLING MACHINE, 1 SET
 MODE OF ROLLING: COLD ROLLING WITH THREE ROLLERS IN "Y" SHAPE
 INLET DIAMETER OF ROD: 17mm ~ 20 mm
 No. OF STANDS: 12
 OUTLET DIAMETER OF ROD: 6.7mm ~ 8mm
 POWER OF MAIN MOTOR INCLUDES:
 -TRANSMISSION GEARBOX, 12 SETS OF STANDS, BASE AND MAIN MOTOR.

 TAKE-UP COILER, 1 SET
 SIZE OF COIL: 1400mm x 600mm x 1000mm
 TAKE-UP WEIGHT: 1.5 - 2 TONS
 POWER OF HAUL-OFF MOTOR: 3 KW
 POWER OF TAKE-UP MOTOR:  4 KW
 INCLUDING HAUL-OFF MECHANISM, TAKE-UP TROLLEY AND GUIDE PIPE.

 COOLING AND EMULSION LUBRICATION SYSTEM, 1 SET
 FLOW RATE OF EMULSION PUMPS: 100 M3/H  EACH
 POWER OF WATER PUMP: 22 KW
 EMULSION TANK, WITH CENTRIFUGAL PUMPS WITH MOTOR, PIPES, VALVES & FITTINGS,

 TWO (2) SETS OF FILTERS, AND 1 SET OF HEAT EXCHANGER.
 
 THIN-OIL LUBRICATION SYSTEM FOR THE GEARBOX,
 2 SETS OF OIL PUMPS OF 18 m3/H EACH.
 POWER OF MOTOR: 5.5 KW

2. DRAWING MACHINE FOR ROD, 10 DIES
 BRAND: WATERBURY FARREL #1-T
 WET TYPE
 SERIES NUMBER: 19321
 MAXIMUM SPEED: 4000 FPM
 9 DRAW BENCHES FOR THE WET SECTION, 1 DRAW BENCH FOR THE DRY SECTION.
 INPUT ROD: (3/8")
 OUTPUT: (.098" - .204")
 30% OF REDUCTION PER DIE
 CONTROL PANEL
 MAIN MOTOR DATA:
  BRAND: LOUIS ALLIS
  200 HP, 460 AC VOLTS/60 CYCLES HZ/3 PHASE/1780 RPM.
 EDDY CURRENT CLUTCH:
  BRAND: LOUIS ALLIS
  200 HP, TORQUE 600 LB./FT./90 VOLTS DC, MAXIMUM 1700 RPM, 
 MAIN GEARBOX: PHILADELPHIA, MAXIMUM 1655 RPM, RATIO 3.7.1
 OVERALL DIMENSIONS: 9' F-B x 30' L x 4' HIGH
 WEIGHT: 20,000 LB. APPROXIMATE

3. INTERMEDIATE FINE WIRE DRAWING MACHINE, 17 DIES
 BRAND: HEINRICH MORGAN #26 W17
 SERIAL NUMBER: MC-535-5
 MAXIMUM INPUT: 9.5mm (.0720")
 MINIMUM OUTPUT: 0.12mm (.0050")
 NUMBER OF DIE POSITIONS: 17
 ELONGATION: 26%
 SPEED: 1828m - 2440m/MIN. (6,000 - 8,000 FPM)
 MAIN MOTOR DATA:
  40 HP SIEMENS, DC, 500 ARM VOLT, 300 FIELD VOLT, 175-1750 RPM
 OVERALL DIMENSIONS: 5' W x 8'8" L x 5'8" HIGH
 WEIGHT: 12,700 LB. APPROXIMATE TOTAL

4. CONTINUOUS WIRE POINTER
 SHARPENER FOR ROD, WITH FOUR ROLLERS
 BRAND: KROLLMANN
 MODEL: DWU-3TV
 SERIES NUMBER: 81-8944
 SPECIFICATIONS: @ 40,000 PSI TENSILE STRENGTH, 3/16" TO 11/16" DIAMETER
 ROLL SIZE: (2) VERTICAL 3-1/2" DIA. x 10-1/2" L (14 GROOVE)
            (2) HORIZONTAL 3-1/2" DIA. x 10" L (13 GROOVES)
 MOTOR DATA: 5 HP, 480/60/3-1740 RPM
 OVERALL DIMENSIONS: 2'4" W x 4'7" L x 5'2" HIGH 
 WEIGHT: 2,500 LB. APPROXIMATE

D. DESCRIPTION OF OTHER EQUIPMENT

1. PLATE SHEAR TO CUT THE CATHODE OR PLATES
 BRAND: CINCINNATI
 MODEL No.: 6206
 CAPACITY: 25mm THICK (1" x 6" LENGTH)
 EQUIPPED WITH: 36" RANGE FRONT, OPERATED MOTOR DRIVEN BACK GAUGE, 24" GAP,

 HYDRAULIC HOLD DOWNS, AIR COUNTER BALANCES, SQUARING ARM, TWO FRONT GAUGE

 SUPPORT ARMS, FULL LENGTH TREADLE, AUTO PRESSURE LUBRICATION, 25 HP AC

 MOTOR DRIVE.
 
2. AIR EXTRACTOR
 14,000 P.C.M. CAPACITY
 7.5 HP, 1750 RPM
 MOTOR BRAND: SIEMENS 220/440 V., 3 PHASES, 60 HZ
 
3. AUTOANALYZER II
 BRAND: BRAN AND LUEBBE [BAYER]
 THIS LABORATORY DEVICE IS EQUIPPED WITH:
 - COLORMETER
 - SOFTWARE
 - SAMPLER
 - PRINTER
 AND IT IS USED TO MEASURE THE PHOSPHOROUS CONTENT IN COPPER.
 
4. TENSILE TESTER, UNIVERSAL HYDRAULIC TESTER
 MAXIMUM LOADING CAPACITY: 300KN
 MEASURING RANGE: 0 -60 KN, 0-150 KN, 0-300 KN
 RELATIVE DIFFERENCE: + - 1 %
 MAXIMUM DISTANCE BETWEEN CLAMPS: 630mm
 MAXIMUM CLAMPING WIDTH FOR FLAT SAMPLES: 50mm
 CLAMPING DEPTH FOR FLAT SAMPLES: 0 - 20mm
 CLAMPING DIAMETER FOR ROUND SAMPLES: 10mm - 25mm
 CLAMPING DIAMETER FOR SHOULDERED ROUND SAMPLES: 10mm - 15mm
 MAXIMUM DISTANCE BETWEEN COMPRESSING PLATES: 630mm
 COMPRESSING PLATE DIAMETER: 100mm
 DISTANCE BETWEEN ROLLER STANDS FOR BENDING TEST: 100mm - 600mm
 EFFECTIVE DISTANCE BETWEEN COLUMNS FOR TENSILE TEST: 350mm
 EFFECTIVE DISTANCE BETWEEN RODS FOR COMPRESSING TEST: 208mm

5. OXYGEN AND TEMPERATURE ANALYZER
 THIS EQUIPMENT MEASURES THE OXYGEN CONTENT PPM (PARTS PER MILLION)
 IN THE MOLTEN COPPER.

 BRAND: L&N METALLURGICAL
 TYPE: DIGISTEELAB III
 DATE: DECEMBER 1998

6. AIR COMPRESSORS
 THE PLANT HAS TUBING INSTALLATION TO CONNECT ON DIFFERENT PLACES.
 ALL AIR COMPRESSORS ARE CONNECTED TO THE SAME SYSTEM, SO INCASE
 OF FAILURE, IT CAN BE USED AS A SPARE ONE.

7. SHOP EQUIPMENT FOR MAINTENANCE AND PARTS FABRICATION.


CONTACT US FOR A FORMAL QUOTATION, TO DISCUSS PRICING, OR TO SET UP AN

INSPECTION VISIT BY E-MAIL, TELEPHONE OR FAX


 
**PRICE QUOTED AS IS WHERE IS SUBJECT TO PRIOR SALE**

 **ALL SPECIFICATIONS ARE SUBJECT TO VERIFICATION BY PURCHASER**



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